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年产3万吨聚甲醛项目

 

所属行业   石油化工 项目地区  湖北省   宜昌市   枝江市
总投资  50000 (万元) 合作方式  独资、合资、合作
 

年产3万吨聚甲醛项目

  一、项目前景分析
  聚甲醛是重要的通用型热塑性工程塑料。聚甲醛具有相对密度低、良好的抗冲强度和动力疲劳强度及耐磨、耐腐蚀、自润滑和电性能优异,且透气和透水蒸气性较低等特点。用聚甲醛制成的齿轮、按钮、水表、阀门、泵的叶轮、喷灌器部件、拉链等制品,广泛用于汽车、电子电气、工业器械、农业和消费品等领域。作为重要的工程塑料其生产能力仅次于聚酰胺和聚碳酸酯居第三位。 
  国外聚甲醛生产主要集中在美国、西欧和日本等工业发达国家和地区。近年来,亚洲地区聚甲醛生产能力增长迅速,韩国和中国台湾省相继建设了万吨级生产装置。
  我国聚甲醛的研发开始于上世纪50年代末,产品生产一直在较低水平上徘徊。2000年以前,国内仅有2套千吨级聚甲醛生产装置,虽然经多年努力,可仍然存在生产规模小、生产工艺水平低、原材料及动力消耗高、生产成本偏高、产品质量不够稳定等问题,制约了国产聚甲醛发展及推广应用。但随着国民经济的发展,国内聚甲醛需求增长迅速,使国内外生产厂家都加大开发生产聚甲醛的力度。2001年云南从波兰ZAT公司引进全国第一套1万吨/年聚甲醛生产装置投产。此外,国内还有多家企业拟在建聚甲醛项目,国外著名的几大聚甲醛生产厂商也都有在我国建厂的计划。2005年,我国聚甲醛年产能力达到了12万吨以上。
  20世纪70~80年代,国内聚甲醛消费量长期在数千吨级徘徊。进入90年代尤其是末期以来,由于电子电气、汽车工业及出口加工业迅速发展,聚甲醛消费情况发生了引人注目的变化。
  我国聚甲醛消费构成与国外有较大区别,主要分布在电子电气和日用消费品领域,其中电子电气需求量占总需求量的55%,日用消费品占20%,汽车工业占15%,工业机械占8%,其他领域占2%。电子电气行业是我国聚甲醛主要消费领域,近年来发展迅速,拉动了聚甲醛需求快速增长,未来仍将是我国聚甲醛消费需求增长较快的领域。汽车工业是我国支柱产业,在今后若干年中将是我国聚甲醛消费需求发展最快的领域。预计到2010年我国聚甲醛需求量将达25万吨。
  综合以上对我国聚甲醛生产和市场分析,在未来很长一段时间内,我国聚甲醛的需求大于供给的局面不会改变,投资聚甲醛项目的前景广阔。
  二、项目建设条件
  该项目拟建于湖北省枝江经济技术开发区。枝江条件优越,很适于发展此项目。①用电、用水、天然气条件得天独厚。全市拥有220千伏及其他变电站15座,距三峡大坝、葛洲坝、隔河岩三大电站均在50公里半径范围内,素有“三峡电力外送走廊”之称,近期可望实现过网直供。境内江河纵横,水资源十分丰富,尤其是长江岸线长,过境水取之不尽,市区现已建有日产10万吨的自来水厂。国家重点工程天然气忠武线横贯枝江市,并在枝江设有站点分流至湖南和襄樊等地。②区位优越。以枝江为中心600公里半径的区域内,覆盖了十几个省会及大中城市。以枝江为基地,南北东西,发展空间广阔。③交通便捷。万里长江贯市东去,焦柳铁路纵穿南北,并在市内设有编组站,宜黄高速公路和318国道并行东西,属于沪(上海)蓉(成都)高速接线道,距宜昌海关50公里,三峡国际机场仅距市区30公里,市域内90多公里长江沿线建有8大港口,年货运吞吐能力达到300万吨,交通网络水、陆、空、铁四位一体。④劳动力资源丰富。枝江市现有劳动力17.41万人,企业用工工资水平平均每月在500元左右,劳动力受教育程度在中专以上的占总数的95%以上。
  三、生产工艺
  项目以枝江市楚天化工园区的20万吨甲醇为原料,和园区内大型空分装置提供的氧,采用银催化法或铁钼催化法合成甲醛,然后进一步合成聚甲醛。聚甲醛生产中其他原料如硫酸、烧碱和乙二醇可在周边生产厂家采购。
  四、项目投资及经济效益
  项目总投资:5亿元
  年产量:3万吨
  年产值:3.5亿元
  年利税:7000万元
  五、联系方式
  联系单位:枝江市招商管理局
  联 系 人:覃传发    朱华民
  联系电话:013308609509    013997725018    0717-4501501
  传    真:0717-4501508
  E-mail:zjzsj@126.com     zhshj@zhijiang.gov.cn


  Project with Annual Production Capacity of 30,000 Tons of Polyformaldehyde

  A. Prospect Analysis
  The polyformaldehyde is an important interchangeable thermoplasticity engineering plastic. It has low relative density, low water permeability and low vapor permeability. The impact strength and fatigue strength of polyformaldehyde are excellent. The production of geer, button, water meter, valve, impeller of the pump, zipper, etc. which made by polyformaldehyde, used in such fields as automobile , electric , industry apparatus , agriculture and consumer goods ,etc. extensively.
  The production of polyformaldehyde abroad is in such developed countries and regions as U.S.A. west Europe and Japan, etc. In recent years, The production of polyformaldehyde in Asia area is increasing rapidly. 10,000 ton-class production plants have been built successively in S. Korea and China Taiwan Province.
  The research of polyformaldehyde of our country began at the end of the fifties last century. Production capacity has been in low level. Before 2000, there are only two sets of thousand-ton polyformaldehyde production plants in China. Although developed for many years, there are also some problems to restrain the domestic polyformaldehyde from developing, popularizing and applying. But with the development of national economy, the domestic polyformaldehyde demand increases rapidly.So the domestic and international manufacturers all devote more efforts to developing the production of polyformaldehyde. In 2001, the first 10 thousand-ton polyformaldehyde production plant of China, which was fetched in Yunan Province from Polish ZAT company, was put into production. Now our country begins to build a set of 20 thousand-ton polyformaldehyde production plant. It is expected to go into operation in 2005. In addition, many domestic corporations are going to invest in the polyformaldehyde project. Several famous overseas polyformaldehyde manufacturing companies also assume to set up the factories in our country. The annual production capacity of polyformaldehyde of our country reached 120,000 tons in 2005.
  From 70’s to 80’s of the 20th century, the consumption of polyformaldehyde of china wanders up and down in several kilotons for a long time. Since 90&*!s, especially the end of 90’s, electron and electric, automobile industry and export processing industry develop rapidly.The polyformaldehyde consumption situation has changed noticeably.
  The polyformaldehyde consumption composing in China is different from other countries. It’s mainly distributed in the fields of electric and daily necessities. Among them, electric demand accounts for 55% of the aggregate demand. The daily necessities account for 20%. The automobile industry accounts for 15%.The industrial machinery accounts for 8%. The other fields accounts for 2%. The electrical industry is the main consumption field of polyformaldehyde of our country. It develops rapidly in recent years. Stimulate the growth of the polyformaldehyde demand. The demand of polyformaldehyde will still increase fast in future. Automobile industry, the pillar industry of our country, will be the fastest developing field of the polyformaldehyde consumption demand. It is estimated that the demand of polyformaldehyde of our country will be up to 180,000 tons until 2005, be up to 250,000 tons in 2010.
  In a word, according to the production and market research, during a very long time in future, the situation that the demand of polyformaldehyde of our country is larger than the supply can not be changed. The prospect is bright to invest in the polyformaldehyde project.
  B. Construction Condition of the Project
  The project is planning to build in economic and technical development zone in Zhijiang, Hubei Province, the condition is superior, it is suitable for developing this project.
  (1) Richly endowed by natural with the electricity, water, natural gas condition. It possesses 15 substations in the whole city. The five state-level large-scale hydropower stations, such as the Three Gorges Dam, GeZhou Dam, Geheyan Dam, GaoBazhou Dam and ShuiBuya Dam ,are less than 70 kms away from it, it’s usually called “the corridor of output electric power in the Three Gorges area”. There is a waterworks of producing 100,000 tons of water daily in Zhijiang urban area (daily water yield about 30,000 tons now). The state major natural gas plumbing project ZhongWu line traverses here, there is the web site to flow separately to Hunan and Xiangfan in Zhijiang.
  (2) The position is superior. Zhijiang is in the middle of the whole country. Taking Zhijiang as the center of a circle, within 600 kms, you can reach 9 provincial capitals,such as Xi’an, Chongqing, Chengdu, Guiyang, Nanchang, Changsha, Wuhan, Hefei, Zhengzhou and some prefectural-level cities.
  (3) Convenient traffic. The Yangtze River comes across the city from west to east. Jiaoliu railway traverses 37 kms from north and south in Zhijiang with one second class freight transportation marshalling yard and two fourth class freight transport station in the city. Shanghai-Chengdu freeway runs in parallel lines with No.318 national road across Zhijiang. Sanxia International Airport is only 30 kms away from the urban area.There are 8 ports and 46 berths along the 95.5 kms line of the Yangtze River in the city. The handling capacity of annual freight transportation is more than 3 million tons. It possesses the three-dimensional network of communication lines that waterway, highway, railway and aviation are well matched.
  (4) The workforce resources are quite abundant.The population of labour in Zhijiang is 174100, 95% of people passed education above special secondary school. The average monthly salary of the local workforce is about 500 yuan.
  C.Production Technique
  This project uses the methanol and the O2 which can be produced in the Chutian Chemical Industrial Zone as the materials. Then, using the method of silver catalysis or ferromlybdenum catalysis to synthesize polyformaldehyde. Other materials, such as sulfuric acid, caustic soda and ethanediol, can be purchased form the factory nearby.
  D. Project Investment and Economic Benefits
  Total investment: 500 million yuan
  Annual output: 30,000 tons
  Annual profits: 350 million yuan
  Annual taxes and profits: 70 million yuan
  E.Contact Method
  Unit: Zhijiang Investment Promotion and Administration Bureau
  Liaison:Qin Chuanfa, Zhu Huamin
  Telephone:013308609509    013997725018    0717-4501501
  Fax:0717-4501508
  E- mail:zjzsj@126.com     zhshj@zhijiang.gov.cn


发布机构   枝江市招商管理局
联系地址   湖北省枝江市招商管理局 邮政编码   443200
联系电话   0717-4501501 传真电话   0717-4501508
联系人   覃传发(局长) 电子邮件   zjzsj@vip.163.com
发布时间   2006-3-8 目前状态   该项目正在招商


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